Operational Capacity
UPDATED CSV SQL-level weighted supplier split · Strict >5-day mismatch filter · Reconciled task times
| Site | Region | Task FTE | Waste | Overhead | Total FTE | Top Driver |
|---|
Moves inventory & GPG sourcing volume (repeat & new) into mastered no-webshop catalog orders.
3-way auto-matching eliminates manual mismatch resolution.
Automates PO confirmation entry. Reduces time per confirmation proportionally.
Reduces recurring meeting hours per buyer/week. Capped at 50%.
Real-time delivery tracking reduces overdue chasing and urgent transport.
Reduces GPG sourcing volume (repeat & new) through process elimination.
| Initiative | Impact | Risk Adj. | Priority |
|---|
| Snapshot | Demand | Gap | Risk Adj. Save |
|---|
1. Activity-Based Costing (ABC) Framework
Each discrete procurement task has a volume driver (annual count) and a time cost (minutes per transaction).
105,840 min/year = 8,820 productive min/month x 12.
2. Task Time Reconciliation
Reconciled from Source A (transaction study) and Source B (VSM map). Where both cover a task, lower credible value used.
3. Work Categories
- Logistics/VSM: Supplier creation, EXW, urgent, overdue
- PO & Sourcing: Webshop, catalog, service/inventory/GPG, confirmations
- Change Orders: POCO — pure rework/waste
- Pay & Returns: GRN, returns, mismatch, rejections
- Fixed Overhead: Meetings, reporting, audits, training
4. Data Transformations (SQL Level)
Weighted supplier split and strict >5-day mismatch filter applied at SQL level. No JS re-transformation.
5. Waste Definition
Waste % = (Mismatch mins + POCO mins) / Total task mins. GRN and returns are legitimate work.
6. Overhead Model
Per actual buyer, not per FTE-demand. Defaults: 4.1 hrs/wk meetings, 4 hrs/mo reporting, 20 hrs/yr audits.
7. Scenario Mechanics
- Catalog: Reduces no-history volumes
- Invoice Auto-Match: Reduces mismatch volume
- RPA: Reduces minutes per confirmation
- Meeting Reduction: Reduces meeting hrs/wk (capped 50%)
- Supplier Portal: Reduces overdue + urgent volumes
8. Known Limitations
- Time estimates are averages
- No seasonal peak modeling
- Scenarios assume independence
- Confirmation counts are order-level
| Group | Task | Driver | Source | Min/Txn |
|---|
Per-buyer, non-transactional.